Advanced Plastic Film Washing & Recycling Line
Turn contaminated plastic films into high-purity, reusable materials with our complete, automated washing and drying solution.
Get a Custom QuoteWe Recycle a Wide Range of Plastics
Advanced technology for processing diverse plastic materials
BOPP Films
Biaxially Oriented Polypropylene used in packaging, tapes, and labels, known for its clarity and strength.
Woven Bags
Durable bags from agriculture, fertilizer, and construction industries, offering a high-value recycling stream.
PE Film
Includes stretch wraps, agricultural films, and plastic bags, valued for flexibility and moisture resistance.
Non-woven Fabrics
Materials from hygiene products, medical textiles, and filters, processed for their strength and versatility.
Flexible Plastics
Various films and wraps used in packaging and insulation, known for their adaptability and barrier properties.
Laminated Films
Multi-layer films from food and pharma packaging, requiring advanced processes for effective recycling.
Our Proven 6-Step Process
Comprehensive washing and purification technology
Pre-washing & Sorting
Removes large contaminants and prepares materials for size reduction.
Granulation
Material is efficiently reduced to smaller, uniform flakes for deep cleaning.
Intensive Washing
A high-friction wash removes stubborn labels, dirt, and adhesives.
Density Separation
Floating tanks separate desired plastics from sinking contaminants.
Dewatering
Centrifugal force removes the majority of water content efficiently.
Thermal Drying
A final hot air drying stage achieves optimal moisture levels for pelletizing.
See Our Technology in Action
Anatomy of Our Recycling Line
Industry-leading machinery and components
Single Shaft Shredder
Designed for efficient, high-capacity shredding of solid wastes like fabrics and films, preparing them for the washing line.
- Capacity: 500-5000 kg/h, adaptable to material
- Control: PLC control with auto-reverse for overload protection
- System: Hydraulic ram ensures consistent material feed
Wet Plastic Granulator
An upgraded granulator that simultaneously cuts and pre-cleans materials, reducing dust and extending blade life.
- Blade Material: D2 high-carbon, high-chromium steel
- Cutting Design: V-shape or double-scissor cut
- Function: Loosens contaminants during size reduction
High-Speed Friction Washer
Uses high rotational speeds to create friction between plastic flakes, effectively scrubbing away soil, sand, and other contaminants.
- Rotor Speed: 500-600 RPM for intensive cleaning
- Operation: Continuous process for seamless integration
- Dual-Function: Cleans and transports simultaneously
Floating Separation Tank
Efficiently segregates lighter plastics like PP and PE from heavier contaminants using water density.
- Material: Type 304 Stainless Steel interior
- Design: “W” shaped bottom and dual sections
- Process: Cleans while simultaneously separating
Centrifugal Dryer (Dewatering)
A low-energy first step in the drying process, using high-speed rotation to mechanically remove the majority of surface water.
- Rotation Speed: Approx. 1,000 RPM
- Moisture Reduction: Down to 20-30%
- Versatility: Suitable for PET, PP/PE flakes
Continuous Hot Washer
Extremely effective at removing stubborn contaminants like oils, grease, and glue using a hot chemical bath and friction.
- Operation: Continuous mode for high throughput
- Cleaning Power: Ideal for heavily contaminated materials
- Mechanism: High-speed rotary paddles
Thermal Dryer System
The final drying stage, using hot air dehydration to reduce final moisture levels to below 3%.
- Heating Power: 36 KW for effective moisture removal
- System: Integrated cyclone separator removes dust
- Scalability: Multiple units can be used in series
Zig-Zag Air Classifier
An optional final step to separate lightweight contaminants from heavier plastic flakes using an air stream.
- Separation Method: Weight-based air classification
- Application: Perfect for PET bottle recycling
- Dual Benefit: Provides additional partial drying
Why Choose Our Technology?
Eco-Friendly & Efficient
Optimized for reduced water and energy consumption, lowering your operational costs.
High Output Quality
Superior cleaning technology produces high-grade, pure recycled materials ready for profitable reuse.
Versatile & Robust
Modular lines built to last and configured to process various types of plastic waste.
Frequently Asked Questions
What is the final moisture level of the PE film after drying?
Our complete line, including the centrifugal dewaterer and thermal dryer, is designed to reduce the final moisture content to below 3%. This level is ideal for high-quality pelletizing and other subsequent processing.
How does the system handle heavily contaminated materials?
The system is specifically designed for this challenge. The process starts with shredding, followed by high-speed friction washing and a floating separation tank to remove sand, dirt, and stones. For very stubborn contaminants like oils, our continuous hot washer is extremely effective.
What are the estimated water and power consumption rates?
Consumption varies based on the line’s capacity and the level of contamination. However, our systems are engineered for efficiency. We incorporate water circulation and filtration systems to minimize fresh water usage. We can provide detailed consumption estimates based on a custom quote for your specific needs.
Do you provide installation and training support?
Yes, absolutely. We offer comprehensive support including on-site installation supervision, commissioning of the line, and thorough operational and maintenance training for your team to ensure you achieve optimal performance and longevity from your investment.
Ready to Upgrade Your Plastic Recycling Capabilities?
Contact our team of experts today for a customized solution tailored to your specific needs.
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