System Integration Modules
High-performance material handling, air separation, and screening units designed to connect, buffer, and purify material flows between major processing stages.
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Connecting and observing the material flow for maximum efficiency.
Belt and screw conveyors move material between stations, regulating feed rates to prevent surges.
Overbelt magnets and magnetic head pulleys remove ferrous contaminants before shredding/grinding.
Zig-zag classifiers use airflow to strip labels, dust, and fines from heavy flakes.
Trommels and vibrate screens size-classify material, removing fines or recirculating overs.
Automated buffering and dosing prevent upstream surges from choking downstream machines.
Dedicated separation steps remove contaminants (metal, labels, dust) that washing tanks miss.
Fully automated transfer replaces manual handling and ensures consistent line utilization.
Metal objects damage shredders and granulators.
Self-cleaning overbelt magnets remove ferrous metal from the feed conveyor belt.
Paper labels and dust contaminate plastic flakes.
Zig-zag air separators strip light fractions effectively after granulation.
Inconsistent feed rates cause machine stalling.
Buffer hoppers with screw discharge provide metered, steady feeding.
Fines accumulation creates mess and loss.
Fines separators and cyclone filtration keep the plant environment clean.
Visual references for machine layout and downstream-ready material condition.
This view helps teams evaluate how core equipment is arranged between feeding, cleaning, and transfer stages in real plant layouts.
A consistent and manageable output condition improves control in washing, drying, and pelletizing workflows after this stage.
See how ancillary components connect the complete recycling line.
Heavy duty belts for loading bale breakers and shredders.
Leak-proof augers for moving wet flakes or powders.
Removing PVC/Paper labels from PET bottle flakes.
Removal of dirt, glass, and fines from initial feed streams.
Automated filling stands for finished regrind or pellets.
Tunnel detectors for final protection of extruders.
| Module Type | Key Parameter | Typical Range |
|---|---|---|
| Belt Conveyor | Belt Width | 600 - 1500 mm |
| Screw Loader | Diameter | 200 - 500 mm |
| Zig-Zag Separator | Air Volume | 1500 - 8000 m³/h |
| Trommel Screen | Screen Length | 3000 - 6000 mm |
| Overbelt Magnet | Gauss Strength | 1500 - 3500 Gs |
| Dosing Silo | Buffer Volume | 1 - 10 m³ |
| Electric Control | Integration | PLC Linked / Standalone |
Specifications vary widely based on line capacity and layout requirements.
| Feature | Standard Fabricators | Rumtoo Integrated Solutions |
|---|---|---|
| Construction | General Purpose Light Duty | Recycling-Grade Heavy Duty |
| Integration | Stand-alone control (Isolated) | Full Line PLC Integration |
| Wear Protection | Basic Paint / Mild Steel | Galvanized / Stainless Options |
| Maintainability | Hard-to-reach bearings | External lubrication points |
Yes, we supply oil-resistant rubber belts and stainless steel frames for harsh washing environments.
We use zig-zag air classifiers and cyclone de-dusting units to aspirate fines from the material stream.
Yes, our centralized PLC control systems allow start/stop sequencing and load monitoring for all ancillaries.
We manufacture L-shape, Z-shape, and Swan-neck conveyors giving flexible layout options.
Contact us to integrate the right support modules for your recycling plant.
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