Turnkey Plant Engineering
Rigid plastics, flexible films, and PET bottles behave completely differently in process. Rumtoo does not sell compromised "all-in-one" generic lines. Instead, we design, manufacture, and integrate dedicated turnkey washing plants matched exactly to your target resin, featuring centralized PLC control and full-plant water treatment.
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Building a reliable plastic processing plant requires engineering beyond single machines. Here is how Rumtoo delivers turnkey systems.
We evaluate your exact resin family (film, rigid, or PET) and contamination load to select the correct dedicated equipment sequence, preventing module mismatches early.
From heavy-duty shredders to sink-float tanks and high-speed dryers, every piece of equipment is sized to ensure smooth, bottleneck-free material transfer.
We integrate the entire line with a unified Siemens/Schneider PLC network, enabling one-button start, synchronized motor speeds, and intelligent overload prevention.
Washing plants consume massive amounts of water. We build continuous filtration and sludge-removal modules directly into the system layout to dramatically reduce fresh water use.
Film needs squeezing, PET requires intense hot washing, and rigid containers require heavy impact. We build specific engineered routes instead of struggling with inefficient generic layouts.
A modern washing line is essentially a water treatment plant. We integrate continuous closed-loop filtration and automated sludge removal upfront to prevent utility crises at startup.
Pieced-together machines suffer from communication failures. Rumtoo systems run on a single unified control network from feeding to discharge, maximizing uptime and operator safety.
Myth: Buying a "hybrid" line lets you wash film one day and rigid thick bottles the next efficiently.
Reality: You end up with half-clean film and jammed shredders. We insist on dedicated lines or highly engineered hybrid routes mapped to physical realities.
Module Mismatches: Sourcing shredders from one supplier and washers from another creates constant transfer issues.
Seamless integration: We size conveyors, tanks, sensors, and control panels holistically so throughput matches perfectly across the entire plant.
Water and Sludge Management: Treating water connections as an afterthought causes massive disposal costs later.
Rumtoo provides integrated wastewater layout plans and filtration packages so utility loads are managed inside the loop before environmental limits are hit.
Downtime due to lack of central command during motor overloads.
Our centralized PLC automatically delays upstream feeding if a downstream dryer or washer senses an overload, protecting motors and saving hours of manual unjamming.
Core modules that usually decide purity, moisture, and downstream stability.
Layout planning matters because tanks, dryers, water treatment, access platforms, and transfer points define how easy the line is to run and maintain.
Sink-float separation is one of the most important modules in PET and rigid plastic washing when density-based separation determines the final purity baseline.
Heavy-duty reduction and deep friction routes for post-consumer crates, chemical drums, thick bottles, and robust industrial parts requiring high-impact power.
Specialized wet shredding, intensive water-based float separation, and moisture squeezing designed to handle thin films, stretch wraps, and agricultural plastics.
Deep hot washing chemistry loops and precision density separation to transform post-consumer bales into ultra-clean, food-grade or fiber-ready PET flakes.
Integrated NIR optical sorting, metal detection, and eddy current separation modules to guarantee parts per million (ppm) purity upstream.
Industrial-grade sedimentation, chemical dosing, and mechanical filtration skids linked directly back into the primary washing loop for maximum utility savings.
| Core Capability | Scope | System Objective | Integration Note |
|---|---|---|---|
| Turnkey Plant Capacity | 300–3,000 kg/h | Match engineered route to volume | End-to-end line designed for designated resin family |
| PLC Automation Network | Siemens / Schneider | One-button control & safety | Synchronized auto-dosing, feeding, and auto-reverse overloads |
| Water Replenishment Loop | Integrated Skids | Minimize fresh water consumption | Continuous sludge removal and friction water filtration |
| Sorting Integration | Optical & Mechanical | Pre-filter incompatible polymers | Metal, density, and NIR systems mapped into workflow |
| Discharge & Pelletizing Link | Silo / Extrusion feed | Continuous output staging | Drying matched to required final ppm and moisture rates |
Because every feedstock behaves differently, final power ratings, water consumption, layout footprint, and module choices are defined by custom project engineering.
These inputs determine whether the line needs hot washing, deeper separation, or more aggressive drying.
Specify PET bottles, PE/PP film, rigid HDPE/PP, woven bags, or mixed streams. The process route changes significantly by resin family.
Describe labels, glue, food residue, oil, sand, stones, organics, and heavy polymer contamination such as PVC or PET carryover.
Clarify whether you need washed flakes, low-moisture film feed, or a pelletizing-ready output with a specific purity or moisture requirement.
Provide power, water, steam or electric heating availability, wastewater plan, and usable floor space for tanks, dryers, and maintenance access.
| Decision Criteria | Basic Wash Line | Rumtoo Integrated System |
|---|---|---|
| Material Matching | Same logic used for all plastics | Modules selected by resin family and contamination |
| Hot Wash Decision | Added late or omitted blindly | Included only when glue, oil, or residue justify it |
| Water Management | Often treated as an afterthought | Recirculation and sludge handling designed into the line |
| Downstream Readiness | Variable discharge moisture and purity | Output prepared for drying, storage, or pelletizing |
| Expansion Planning | Hard to retrofit later | Modular layout supports staged upgrades and line additions |
No. If a vendor promises a single line that perfectly processes film, rigid containers, and PET, they are compromising output quality on all three. Rumtoo scopes and builds dedicated lines because each material requires entirely distinct cutting geometry, washing intensity, and drying systems.
It means we do not just ship individual machines and leave you to figure out how to connect them. We map the entire plant line, ensuring the shredder output matches the friction washer feed, the central PLC monitors all motors to prevent jams, and the water treatment is sized correctly for the total line.
Wastewater is not an afterthought for us. Rumtoo integrates closed-loop water treatment units directly into the line design. Our systems continuously remove heavy sludge and filter particulate from the friction washers and sink-float tanks, drastically reducing the demand for continuous fresh water.
Send us photos of your bales/raw material, the exact polymer type (e.g., HDPE film vs. PP rigid parts), your target throughput (kg/h), desired final moisture %, and your available facility footprint. We will return a dedicated line layout and process route.
Share your material details, contamination profile, and site footprint. Rumtoo will engineer a dedicated, synchronized plant layout tailored for premium output.
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