Desktop & R&D Units

Laboratory Twin Screw Extruder for Polymer R&D, Lab Compounding, and Formula Trials

This desktop laboratory twin screw extruder (21 mm parallel twin, 1–5 kg/h, 220 V household power) is built for polymer R&D teams that need repeatable compounding, additive screening, and recycled polymer formulation trials without industrial infrastructure.

  • Desktop twin screw extruder with 1–5 kg/h lab-scale output
  • 21 mm parallel twin screw with high-torque gearbox, up to 300 °C
  • 220 V household power, 20 kg portable — no special installation required
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Laboratory Twin-Screw Extruder

Related Lab and Scale-Up Routes

Searchers comparing a laboratory twin screw extruder often also need to evaluate pre-processing, sister lab equipment, or the production-scale pelletizing route.

Desktop & R&D Units

Return to the parent cluster for compact test equipment, sample-prep tools, and lab-scale recycling workflows.

View Desktop & R&D Units

Mini Desktop Small Shredder

Useful when lab compounding trials also need controlled sample reduction before drying, feeding, or formulation work.

View Mini Desktop Small Shredder

Recycling Pelletizing Lines

Use this route when the project is moving from laboratory twin screw extrusion toward pilot or production-scale repelletizing.

View Recycling Pelletizing Routes

How a Laboratory Twin Screw Extruder Is Typically Configured

The key buying decision is not only screw diameter. It is how feeding, screw elements, venting, and control zones are arranged for the exact lab compounding task.

1

Define the R&D Formulation Window

Start with the polymer family, additive package, filler load, temperature limits, and whether the trial is focused on dispersion, reactive extrusion, devolatilization, or masterbatch work.

2

Build the Screw and Feeding Layout

Configure conveying, kneading, mixing, side-feeding, and venting sections so the laboratory twin screw extruder behaves like a real process-development platform rather than a simple melting unit.

3

Run Controlled Lab Compounding Trials

Track torque, melt temperature, pressure, feed stability, and output condition across repeatable trial conditions to compare formulas and process windows.

4

Transfer the Data into Scale-Up Planning

Use the lab twin screw results to decide pilot throughput, barrel length, devolatilization strategy, and whether production should stay with twin screw compounding or move to a different extrusion route.

Key Benefits

True Desktop Footprint

Only 0.6 × 0.2 m and 20 kg — runs on standard 220 V household power, no factory wiring or compressed air needed.

Precise Formulation Data

Temperature range up to 300 °C with controlled line speed (1–20 m/min), providing repeatable torque, melt, and output data for scale-up decisions.

Minimal Material Waste

21 mm twin-screw diameter with low dead volume means recipe trials consume only 1–5 kg/h, keeping costly additive and resin usage to a minimum.

Problem / Rumtoo Solution

Problem

Lab trial data is not reproducible between runs.

Rumtoo Solution

Adjustable multi-zone heating up to 300 °C and a high-torque gearbox keep melt conditions stable across batches.

Problem

Recipe changeover takes too long and wastes material.

Rumtoo Solution

21 mm screw barrel with filter screen and compact dead volume enables fast purge and changeover in minutes.

Problem

Lab needs industrial power or a dedicated room.

Rumtoo Solution

Runs on standard 220 V household voltage — 20 kg machine sits on any lab bench without special installation.

Problem

Small-batch trials consume too much raw resin.

Rumtoo Solution

At only 1–5 kg/h throughput, costly additives and experimental polymers are tested with minimal waste.

Input Material and Pellet Output Reference

Lab compounding decisions depend on both the raw polymer feedstock going in and the pellet quality coming out — not just the extruder specification.

Raw plastic polymer feedstock for laboratory compounding

Input: Raw Polymer Feedstock

The starting resin form — pellets, flakes, powder, or regrind — determines feeding behavior, melt stability, and the screw configuration needed for your formulation trial.

  • Feedstock form (virgin pellet, regrind, powder) defines feeder and screw selection
  • Material grade and MFI range set the temperature and torque window
  • Additive compatibility is validated against the base resin before trial runs

Output: Compounded Extrusion Pellets

The final pellet quality — uniformity, color consistency, and absence of degradation — is the real measure of a successful lab compounding trial.

  • Uniform pellet size confirms stable extrusion and strand cutting conditions
  • Consistent color across the batch validates additive dispersion quality
  • Clean pellet surface with no voids or discoloration indicates correct thermal profile
Compounded plastic extrusion pellets from laboratory twin-screw extruder

Video Demonstration

View the machine workflow under real operating conditions.

Applications

  • Recycled Polymer Formulation Trials

    Validate blend ratios, fillers, and additive packages before pilot or production investment.

  • Color Masterbatch and Additive Screening

    Compare dispersion behavior, torque response, and melt stability under controlled lab conditions.

  • University and Process Development Labs

    Support repeatable teaching, data collection, and scale-up planning for polymer engineering programs.

Technical Specifications

ParameterSpecificationNotes
Screw Configuration21 mm × 2 parallel twin-screwWith high-torque parallel twin gearbox + filter screen
Output1–5 kg/hVaries by material flowability
Line Speed1–20 m/minActual speed depends on downstream setup
Processing Temp. RangeAmbient – 300 °CAdjustable to formulation requirements
Motor Power180 WHigh-torque gearbox for stable low-speed compounding
Power Supply220 V household voltageNo industrial wiring required
Machine Weight20 kgPortable between lab benches
Line Center Height300 mmStandard benchtop working height
Installation Footprint0.6 × 0.2 m (L × W)Fits standard laboratory benches
Extrusion DirectionLeft-hand extrusionFixed direction from operator side

The above parameters are standard values. All specifications — including screw configuration, temperature range, throughput, and accessories — can be customized to your specific requirements.

Lab Twin-Screw vs. Lab Single-Screw vs. Batch Mixer

FeatureLab Twin-Screw ExtruderLab Single-Screw ExtruderInternal Batch Mixer
Mixing QualityExcellent (high shear dispersive)ModerateGood but time-limited
Continuous Output✅ Yes (1–5 kg/h)✅ Yes❌ Batch only
Formulation FlexibilityHigh — modular screw + side feedingMediumLow
Scale-Up Data TransferDirect — same screw geometry logicLimitedIndirect
Setup Complexity220 V plug-and-play, 20 kgSimilarHeavier, more ancillary

Frequently Asked Questions

Does this extruder require three-phase industrial power?

No. It runs on standard 220 V household voltage with a 180 W motor — no special electrical work is needed.

What materials and temperature range can it process?

The barrel heats from ambient to 300 °C, covering most thermoplastics including PE, PP, PS, ABS, PA, PLA, TPU, and recycled blends.

How does the 1–5 kg/h output map to production-scale trials?

The small batch size minimizes raw material cost during recipe screening. Once your formulation is locked, torque trends, melt behavior, and additive ratios transfer directly to larger twin-screw lines.

Can the screw barrel be cleaned quickly between formulations?

Yes. The 21 mm barrel with filter screen is designed for fast purging. Most users complete a full changeover in under 30 minutes.

Need a Laboratory Twin Screw Extruder Recommendation?

Send your resin family, target throughput, additive or filler system, and whether the goal is compounding, masterbatch, devolatilization, or recycled polymer R&D.

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